HG SPORTS TURF
In the heart of Brisbane, Suncorp Stadium stands as more than just a sporting venue, it’s a place where legends are made, and history is written under the stadium lights. For over two decades, the field endured countless epic rugby clashes, high-stakes soccer matches, and world-class concerts. But after 21 years and increasing pressure from a packed events calendar, 2024 marked the beginning of a new chapter: the transition to the HERO Hybrid Ready to Play Turf system.
Following a comprehensive tender process, HG Sports Turf was awarded the contract to lead this significant upgrade. Known for delivering cutting-edge turf solutions across Australia and New Zealand, HG Sports Turf stepped up to the challenge with its pioneering HERO Hybrid technology.
From Paddock to Pitch – Growing HERO at Beaudesert
After securing the project in early 2024, HG Sports Turf focused on prepping the QLD based turf farm for production. The chosen site at Beaudesert underwent critical groundwork including land formation, drainage, and irrigation to meet exacting specifications. Although the contract called for 14,000m2, a total of 2 hectares was prepared, ensuring surplus turf would also benefit other Stadiums Queensland facilities and local councils.
Matt Oliver, Suncorp Stadium’s Grounds Manager, has long championed innovation in turf management. With Queensland’s inconsistent seasons and the complexities of managing species transitions between ryegrass and couch grass, Oliver introduced an annual pitch replacement strategy to ensure a consistently high-quality surface. This proactive approach has led to the adoption of Couch grass, selected after rigorous testing at Queensland Sport and Athletics Centre (QSAC).
With preparations complete, HG Sports Turf began installing the HERO hybrid system, this time with an environmental focus. The company has phased out the use of plastic and geofabric beneath the hybrid layer, opting instead for a sand bedding that promotes sustainable turf growth and reduces waste.
The HERO system is built panel by panel, stitched together using a unique butt-stitch method. Each layer of sand topdressing (applied in 5mm to 10mm increments) is carefully brushed and groomed to keep the synthetic fibres upright. Once the profile reaches a depth of 30mm, sprigging begins, followed by a final topdressing layer to support the new couch grass.
Mick Gilman, former Suncorp Stadium turf expert and now Turf Farm Manager at HG Sports Turf, oversees the day-to-day production and care of the new hybrid surface.
What Makes HERO a Game Changer
The HERO Hybrid Ready to Play Turf system blends natural and synthetic elements to deliver an elite playing surface. Synthetic fibres are knitted into an open grid, allowing natural grass to grow through and intertwine. The result? A surface that’s stable, durable, and quick to recover after events.
Already proven in Australia and New Zealand’s top stadiums including the MCG, Optus Stadium, Adelaide Oval, AAMI Park, and Eden Park, HERO Hybrid is also endorsed by international bodies like FIFA and World Rugby, making it a go-to choice for global sporting events.
Precision Installation Ahead of a Massive Match
With a major International Friendly between the CommBank Matildas and Olympic Silver Medallists Brazil on the horizon, the HG team had a tight window to complete the installation.
The project kicked off with the removal of the old turf and 60mm of organic material using a KORO Field Topmaker. New sand was imported, laser-graded, and amended to match precise specifications. While this was underway at Suncorp, HG’s farm crew harvested 6500m2 of HERO turf, adding to the 3500m2 previously laid after the Travis Scott concert in October 2024.
Turf rolls, each 12m long, 1m wide, and weighing approximately 750kg were transported from Beaudesert to Brisbane. With a team of 14 at the stadium and 6 at the turf farm, the entire installation wrapped up in just five days.
“It takes a huge team effort from all of our staff, the stadium crew, our partners, and suppliers, but it’s incredibly rewarding,” said Erik Kinlon from HG Sports Turf. “The biggest challenges were the persistent rain and the tight site logistics, especially around turf deliveries and material movement.”
Despite the weather, the operation went off with military precision and the HERO turf was rolled and consolidated, ready for play.
A Surface Fit for the Spotlight
As the final checks were completed and the turf settled into place, a new era officially began at Suncorp Stadium. For the first time in its storied history, the venue now boasts a true hybrid “ready to play” surface.
The months ahead will be a proving ground for the new turf, with an intense event schedule that includes A-League soccer, NRL and Super Rugby clashes, concerts, Magic Round, State of Origin, and even the British and Irish Lions Tour.
No stadium has a calendar quite like Suncorp’s, but now, it has the surface to match.
